Power · Vijayanagar, Karnataka · 2023
Captive Power Plant — BTG Structures
JSW Energy [PLACEHOLDER]
Challenge
Monsoon-season deep foundations for the turbine block — 9 m below grade with live dewatering — while boiler structure fabrication had to start in parallel to hold the BTG erection window.
Approach
Split the works into a foundations taskforce and a parallel fabrication stream at our Hyderabad shop. Turbine deck cast in a single 1,100 m³ continuous pour with thermocouple-monitored mass concrete protocol.
Result
Boiler supporting structure topped out 3 weeks ahead of the L2 schedule; turbine deck handed over with deflection survey inside OEM tolerance on first submission.
Spec Sheet
- Scope
- Civil + structural works for boiler, turbine & generator block
- Tonnage
- 8,600 MT steel · 46,000 m³ concrete
- Duration
- 26 months
- Contract type
- Composite civil + structural
- Key equipment
- 250 T crawler, 2 × 60 m³/hr batching plants
- Peak manpower
- 820
DECK POUR: 1,100M³FDN DEPTH: −9MSTEEL: 8,600MTSite record [PLACEHOLDER — replace with project photography]
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